Emergency number
+48 884 737 947
Emergency number
+48 884 737 947

Electric Motor Repair and Refurbishment – ADEGIS Service

A worn bearing – although small – can lead to the failure of a drive that is critical to an entire production line. Many electric motor faults originate precisely in the bearings: if they are not replaced in time, vibrations occur, the rotor axis shifts, sensors become damaged, and in extreme cases the entire unit must be replaced. In this article, you will learn more about electric motor repair, refurbishment, and rewinding services offered by ADEGIS.
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Electric Motor Repair – ADEGIS Pricing

The cost of electric motor repair depends on the type of motor and the extent of damage, which is why each repair is priced individually. As part of its electric motor repair services, ADEGIS performs, among others:

Mechanical Component Repairs

  • bearing replacement,
  • brake repair and correction of mechanical faults,
  • refurbishment of bearing housings, shafts, and brakes,
  • dynamic rotor balancing.

Electrical Component Repairs

  • replacement and testing of measurement transducers,
  • stator or rotor rewinding,
  • final motor testing under load (on ADEGIS diagnostic test benches).

Finishing Operations

  • restoration of the paint coating,
  • sealing and painting of the motor housing.

ADEGIS offers a customer-friendly cooperation model based on the “no cure, no pay” principle, which means no charges apply if the repair proves impossible. In such cases, customers may also take advantage of the option to purchase a new motor. Every completed service is covered by a 24-month warranty for the entire device.
 

Electric Motor Repair – ADEGIS

In response to the needs of manufacturing plants, ADEGIS offers:

  • express repair of selected motors (24–48 hours),
  • on-site service at the customer’s facility,
  • logistical and transport support for motors,
  • advisory services related to preventive motor maintenance.
     

Electric Motor Refurbishment – ADEGIS

According to the experience of the ADEGIS service team, most failures begin with a bearing. As pointed out by Tomasz Czech, Technical Manager at ADEGIS:

“In our workshop, we often see drive systems that are operated to their absolute limits. Preventive inspection schedules or regular replacement of wear components such as bearings are rarely implemented. As a result, complex failures occur: damaged sensors, worn bearing seats, or overheated windings. We repair these issues, but we also gladly advise our customers on how to protect their equipment from serious defects.”

Typical consequences of bearing wear include:

  • vibrations and rotor runout,
  • shaft misalignment and damage to bearing housings,
  • destruction of measurement transducers,
  • rotor-to-stator contact,
  • overheating of components,
  • burnt windings and the need for rewinding.

That is why, in addition to repairs, ADEGIS focuses strongly on motor refurbishment – restoring full functionality while reducing the risk of recurring failures. The process also includes aesthetic renewal of the device, such as repainting and surface restoration.
 

Electric Motor Rewinding – ADEGIS

When motor windings are damaged – due to overheating, short circuits, or mechanical damage – rewinding becomes necessary.

ADEGIS offers rewinding of:

  • stators,
  • rotors (including commutator replacement),
  • asynchronous motors and DC motors.
     


Electric Motor Service – ADEGIS Expertise and Facilities

ADEGIS is equipped with modern testing facilities and a highly qualified technical team, enabling comprehensive and efficient electric motor servicing. The company does not limit its work to simple “part replacement” – instead, it focuses on root cause analysis and optimization of future motor operation.

As emphasized by Tomasz Czech, Technical Manager at ADEGIS:

“It’s not just about a worn bearing. The wear triggers a chain reaction which, if not interrupted, results in costly repairs that could have been prevented.”

Thanks to its preventive approach, ADEGIS helps Maintenance Departments reduce the risk of failures and extend equipment service life. The company cooperates with hundreds of industrial plants in Poland and abroad and offers fast service turnaround times.


Summary

Electric motor repair is not only about restoring technical functionality. Above all, it requires identifying the true root cause of failure and implementing measures that prevent it from occurring again in the future.


Motor Brands Repaired by ADEGIS

  • Allen-Bradley
  • Siemens
  • Indramat / Bosch Rexroth
  • SEW-Eurodrive
  • Yaskawa
  • AMK
  • Lenze
  • Parker Hannifin
  • Schneider Electric
  • B&R
  • Baumüller
  • Emerson
  • Elau
  • Fanuc
  • KEB
  • Kollmorgen
  • Mavilor
  • Mitsubishi
  • Omron
  • Panasonic

Want to avoid costly downtime?

Contact the ADEGIS technical team – benefit from a free quotation, fast response time, and the assurance that your motor is in expert hands.

Learn more about electric motor repair at ADEGIS: https://adegis.com/en/pages/electric-motor-repairs